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Home TECHNOLOGY

Game-Changing WAG-12B Electric Locomotives

by Ayushi
September 25, 2023
in TECHNOLOGY
The WAG-12B electric locomotives are revolutionizing freight transportation in India by increasing speed and reducing maintenance costs.
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The introduction of fully electric WAG-12B locomotives has heralded a remarkable transformation in India’s freight transportation landscape. These locomotives, renowned as some of the world’s most powerful freight engines, are reshaping the nation’s approach to hauling goods by rail. Designed to facilitate faster and safer freight train movement, the WAG-12B locomotives boast an impressive power output of 12,000 HP, enabling them to effortlessly pull loads exceeding 6,000 tons while reaching top speeds of 120 km/h.

 

Compared to their immediate predecessor, the WAG-9, these electric locomotives are twice as powerful, effectively doubling the average speed of freight trains in India. What sets them apart is the incorporation of HealthHub™, an ingenious digital technology strategy for train data analysis. This innovation provides invaluable insights into the real-world behavior of trains and infrastructure, thereby enhancing performance and streamlining maintenance processes.

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The eight-axle configuration of these locomotives not only enhances performance but also reduces energy consumption and maintenance expenses. They have been engineered to operate seamlessly in challenging environmental conditions, including humidity, dust, and extreme temperatures. Moreover, the inclusion of climate control systems, air conditioners, food preparation facilities, storage spaces, and toilets represents a significant upgrade to Indian freight trains, ensuring enhanced comfort for loco pilots and improved operational efficiency.

 

One of the standout features of the WAG-12B locomotives is their contribution to reducing maintenance costs for Indian Railways. These locomotives employ a state-of-the-art predictive maintenance tool called HealthHub, which goes beyond conventional mileage-based maintenance. Instead, it adopts a condition-based predictive approach, optimizing lifecycle costs. With innovative data capture solutions like TrainTracer™, HealthHub significantly extends the operational lifespan of various rail equipment, resulting in substantial reductions of up to 20% in preventive maintenance labor and up to 15% in materials consumption.

 

These e-Locos are playing a pivotal role in transforming India’s freight transportation system, particularly with the operationalization of Dedicated Freight Corridors (DFCs). By embracing sustainability and contributing to a greener transportation ecosystem, the WAG-12B locomotives are driving the most significant change in Indian Railways’ approach to freight transport. Their use reduces air pollution and promotes environmentally friendly transportation. Propelled by Insulated Gate Bipolar Transistors (IGBT)-based propulsion technology, these locomotives achieve considerable energy savings through regenerative braking.

 

Furthermore, this technology enhances acceleration efficiency by minimizing heat generation and traction noise. The locomotives alleviate congestion on heavily utilized rail tracks by significantly increasing average speeds (by at least 20-25 kmph) and loading capacity (from 22.5T axle load upgradable to 25T axle load) of Indian freight trains. They seamlessly operate on major freight routes, including DFCs, facilitating faster and safer movement of heavy freight trains.

 

With a fleet of 310 eLocos in commercial service, these locomotives have not only boosted train speeds but have also created new opportunities for local industries, supporting India’s rapid economic growth through faster and safer freight transportation.

Tags: DFCsEconomic Growthfreight transportationIndian Railwayspredictive maintenanceSustainabilityWAG-12B locomotives
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